Overview
ISO/TS 19709-3:2016 - Transport packaging: Bond Stackable System (BSS) specifies the main characteristics and testing of durable, reusable, parallelepipedic small load containers (SLCs) and accessories that form a Bond Stackable System (BSS). It is focused on containers designed for automotive industry applications to carry bulk or precisely located component loads up to a maximum of 20 kg. The specification complements the common requirements and test methods given in ISO 19709-1.
Key topics and technical requirements
- Scope and purpose: defines functional features, dimensions, masses and applied loads for BSS SLCs used in automotive logistics.
- Container footprints and heights: nominal footprints include 600×400 mm, 400×300 mm and 300×200 mm; overall individual SLC heights specified (e.g., 147.5 mm, 213 mm, 280 mm) so stacked unit loads combine with a 150 mm pallet and cover to form a nominal 1 000 mm unit load height.
- Maximum load: 20 kg per SLC.
- Self‑securing (bond) stacking: BSS design enables interlocking with system pallets to ensure stack stability without additional external securing (no strapping/shrink-wrap required).
- Functional features: smooth internal surfaces (no undercuts), upper and lower stacking rims, flange height 15 mm, main and auxiliary handles, vertical ribs for lifting grippers, centering holes for automated handling, label holders, and specific base structure (stacking feet/grooves) to ensure secure bond stacking.
- Accessories: standardized lids (D65, D45, D35) and pallet covers (A1208, A1210) with defined dimensions and functions (protection, stacking distribution, clasping for column stacks).
- Testing and conformity: dimensional, mass and stacking tests are performed in accordance with ISO 19709-1 (common requirements and test methods).
Applications and users
- Designed for automotive manufacturers and tier suppliers for internal material flow, sequencing and assembly-line supply.
- Useful for logistics engineers, packaging designers, pooling operators and procurement teams specifying reusable small load container systems.
- Suitable for mixed manual, mechanical and automated handling environments (manual handling, lift grippers, automated centring/picking systems).
- Ideal where reusable, stackable, pooled packaging reduces waste and improves transport/storage efficiency in supply chains.
Related standards
- ISO 19709-1 - Part 1: Common requirements and test methods (normative reference).
- ISO/TS 19709-2 - Part 2: Column Stackable System (CSS) (related technical specification).
Keywords: ISO/TS 19709-3:2016, Bond Stackable System, BSS, small load container, transport packaging, automotive logistics, reusable containers, BSS SLC.